Demo Battery Failure Scan

CT Scanning Revolutionizes Lithium-Ion Battery Inspection

As a leading CT scanning service provider, Exact Metrology is excited to share how our cutting-edge technology is transforming lithium-ion battery inspection and revolutionizing safety, performance, and compliance standards within the industry.

Safety is extremely important in battery manufacturing, and lithium-ion batteries present unique challenges due to their chemical composition and energy density. Traditional inspection methods may not fully uncover internal defects or anomalies that could lead to catastrophic failures. Enter CT scanning—a game-changing solution that enables us to non-destructively take a deep look inside batteries, revealing potential risks such as damage, contamination, or manufacturing defects with unparalleled precision. By partnering with us for CT scanning services, battery manufacturers can proactively identify and address safety concerns, ensuring their products meet the highest safety standards before they reach consumers.

However, CT scanning offers more than just safety assurance—it’s a powerful tool for optimizing battery performance. By providing detailed insights into key performance indicators like capacity, cycle life, and internal resistance, CT scanning allows engineers to fine-tune manufacturing processes and enhance overall battery performance. Our state-of-the-art CT scanning technology enables battery manufacturers to push the boundaries of innovation, delivering products that exceed customer expectations while solidifying their reputation as industry leaders.

Compliance with regulatory standards is another critical aspect of battery manufacturing. With CT scanning, manufacturers can ensure their batteries meet or exceed the stringent requirements set forth by regulatory bodies worldwide. Our comprehensive CT scanning services enable manufacturers to navigate battery regulations with confidence, safeguarding their business from legal liabilities and demonstrating their commitment to environmental sustainability and corporate responsibility.

Key benefits of using Exact Metrology for CT scanning for lithium-ion battery research and development:

Unmatched Precision: Our advanced CT scanning equipment offers unmatched precision, allowing us to capture detailed 3D images of lithium-ion batteries with exceptional clarity and accuracy. This level of precision enables product engineers to analyze battery internals down to the micron level, providing invaluable insights into structure and composition.

Non-Destructive Testing: Traditional methods of analyzing battery internals often involve destructive testing, which can be time-consuming and costly. CT scanning offers a non-destructive alternative, allowing battery inspection without compromising integrity. This accelerates the testing process and minimizes waste, leading to more efficient research and development.

Swollen Lithium Battery

CT Scan Shows “Pillowing” of Battery Electrode Layers Causing Failure

CT Scanning Shows Example of Correct Configuration of Lithium-Ion Battery

CT Scan Shows Example of Correct Configuration of Lithium-Ion Battery

Comprehensive Analysis: CT scanning provides comprehensive insights into battery form and structure, electrode distribution, and internal dynamics. By visualizing the internal structure of lithium-ion batteries in 3D, we can identify defects, anomalies, and performance bottlenecks that may not be detectable with other imaging techniques.

Enhanced Safety: As already stated, safety is a critical consideration in battery technology, and CT scanning plays a crucial role in ensuring the safety and reliability of lithium-ion batteries. By detecting internal defects and potential safety risks early on, preventive measures can be implemented to mitigate the risk of thermal runaway and other hazards.

Accelerated Innovation: By leveraging CT scanning technology, battery manufacturers can accelerate the pace of innovation in lithium-ion battery technology. Rapid, non-destructive testing allows for faster iteration and optimization of battery designs, leading to improvements in energy density, performance, and longevity.

Process Video of Lithium-Ion Battery CT Scan

CT scanning is revolutionizing lithium-ion battery inspection, setting new standards for safety, performance, and compliance within the industry. As a trusted CT scanning service provider, Exact Metrology is committed to empowering battery manufacturers with the insights they need to deliver exceptional products and drive innovation forward. Let us be your partner in excellence, ensuring your batteries meet the most exacting standards and exceed expectations every time.

If you would like more information on our CT Scanning Services or our additional 3D Scanning & Modeling Services, please contact us today.