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13 11, 2025

Rebuilding Legacy Hydro Components with 3D Scanning and Reverse Engineering

By |2025-11-13T09:44:12-05:00November 13, 2025|Articles|

Using precision measurement and digital modeling to restore hydro equipment to OEM-level accuracy.  Rebuilding aging hydro components requires data you can trust. Modern 3D scanning and reverse engineering allow engineers to capture exact geometry, recreate missing drawings, and validate fit before manufacturing. Originally presented at the Innovation Powerhouse at Clean Currents 2025, this article highlights how these technologies bridge the gap between legacy components and new precision parts—driving performance improvements in turbine refurbishment and hydro plant modernization.  Aging Infrastructure & Limited Documentation Many hydroelectric plants in operation today were constructed decades ago. Over time, mechanical wear, corrosion, [...]

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1 10, 2025

Exact Metrology Contributes 3D Scanning Expertise to Marty Brennaman Statue at Great American Ball Park

By |2025-10-02T10:19:12-04:00October 1, 2025|Articles, Exact Metrology News|

The Cincinnati Reds recently unveiled a bronze statue of Hall of Fame broadcaster Marty Brennaman at Great American Ball Park’s Crosley Terrace. Created by sculptor Tom Tsuchiya, the statue depicts Brennaman seated behind a microphone with his scorebook, alongside his iconic call: “This one belongs to the Reds!” To support the project, Exact Metrology provided advanced 3D scanning services. High-resolution scan data ensured Brennaman’s likeness was captured with precision and maintained throughout the sculpting and casting process. The digital model helped align the sculptor’s clay work with the technical requirements of bronze fabrication, minimizing errors and preserving accuracy from concept through installation. [...]

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25 09, 2025

The Critical Role of Precision Machine and Component Alignment in Power Generation

By |2025-09-25T10:44:45-04:00September 25, 2025|Articles|

When it comes to keeping power generation facilities running efficiently, alignment accuracy is critical. While our colleagues at OASIS Alignment Services specialize in laser tracker-based alignment inspections, Exact Metrology supports these efforts with advanced 3D scanning and long-range scanning. By capturing high-resolution data and creating detailed digital models, we help engineers reverse engineer legacy components, validate alignment, and perform virtual fit-ups before outages. In traditional power generation - coal, gas, nuclear, & hydropower - the performance and reliability of critical equipment hinge on precision alignment. Turbines, generators, pumps, compressors, and other rotating assets operate under immense loads and at high speeds. Even a [...]

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27 08, 2025

Long-Range Laser Scanning for Smarter Nuclear Outages

By |2025-08-27T09:38:50-04:00August 27, 2025|Articles, Exact Metrology News|

Planning for Precision: How Long-Range Laser Scanning Reduces Risk and Increases Uptime in Nuclear Facilities Nuclear plant outages leave zero room for error. Every decision must be backed by precise, verified data—and that’s exactly what Exact Metrology delivers. Specializing in nuclear laser scanning and dimensional metrology, we help plant teams capture every detail of critical infrastructure before work begins, ensuring projects run on schedule and within compliance. This article explains how advanced scanning technology is reshaping outage planning from the ground up. Long-Range Scanning Data Example In the nuclear power industry, operational runs often span [...]

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11 12, 2024

How Industrial CT Scanning Revolutionizes Parts Inspection Across Industries

By |2025-11-06T11:13:22-05:00December 11, 2024|Articles|

In a world where precision and quality are paramount, Exact Metrology: A Division of In-Place Machining Company is proud to lead the way with cutting-edge Industrial CT (Computed Tomography) Scanning technology. This advanced, non-destructive testing (NDT) solution provides unmatched insights into the internal and external structures of parts, helping industries across the board meet their most demanding requirements for safety, efficiency, and reliability. Let’s explore how CT scanning benefits different industries and why it’s an invaluable tool for parts inspection. CT Scan of Rotary Power Tool Part Industries That Benefit from Industrial CT Scanning Aerospace In [...]

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21 11, 2024

Maximizing the Value of Laser Scanning Data in Nuclear Power Facilities

By |2024-11-21T10:14:45-05:00November 21, 2024|Articles|

In the nuclear power industry, laser scanning data is often an underutilized asset. Many facilities may collect detailed scan data to complete a single objective, not realizing that the same data could be leveraged for multiple other projects without the need for additional on-site scanning. Exact Metrology can help facilities maximize the utility of this data, making it adaptable for a wide range of applications—from virtual walkthroughs to CAD model creation, equipment change-out animations, and more. If your team has acquired scan data through internal resources or a third party but is facing limitations in utilizing it effectively, Exact Metrology's expertise can unlock its full potential. [...]

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23 10, 2024

Exact Metrology Announces New Partnership with Hexagon Manufacturing Intelligence

By |2024-10-23T10:25:29-04:00October 23, 2024|Exact Metrology News|

Our new partnership enhances product offerings to aerospace, automotive, defense, and manufacturing industries in the Midwest.   Milwaukee, WI -- Exact Metrology, a recognized leader in precision measurement technologies and 3D metrology services, is excited to announce a strategic partnership with Hexagon Manufacturing Intelligence, a division of Hexagon. Hexagon is a global leader in digital reality solutions, integrating sensors, software, and autonomous technologies. This collaboration will expand Exact Metrology's offerings in coordinate metrology, further strengthening its commitment to delivering innovative metrology instruments and software to industries including aerospace, automotive, defense, medical, industrial manufacturing, and clean energy. Under the partnership, Exact Metrology becomes the Midwest’s [...]

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